I had been planning on swapping in a ZF 5 speed into the truck for a long time, I even had the ZF and most of the piece's already. But after reading about TCI's Maximzer truck transmission rebuild kits and Hughes Performance's fuel miser towing torque converters I decided to stick with C6. So I sold the ZF which payed for most of the new C6 parts.
First thing I did was run down to AutoZone and pick up a Haynes manual for Ford auto transmissions, then I ordered the TCI kit and Hughes converter from Summit, while I was at it I also ordered a Lokar kickdown cable.
Started the other day with the daughter and I pulling the trans and pressure washing it.

I got feed up with the radius arm crossmember and cut it two to get it out.

Then I put the trans on the bench and followed the manual to disassemble it. It was actually pretty easy. There's a lot of pieces in there.


I made my own spring compressor out of scraps instead of paying for one.

Then I followed the directions and put it back together, got almost finished when I figured out that I left some wave plates in that I wasn't supposed to so had to take most of it back apart again. It's really pretty easy if you go step by step with the manual.
I got the trans back in the truck, buttoned everything up, started the truck and it actually moved forward and backward around the yard. I thought everthing was good so time for a test drive. We got just down the street and when it went to shift into second I lost all forword gears, but it still had reverse. Got it back in the yard and called TCI and the guy thought it sounded like a valvebody problem. So I pulled the valvebody today and was very happy to find a obvious problem. Check out the gasket.

The B&M shift improver kit that was in it before said not to use a gasket, but the TCI kit came with a gasket so I put it in, guess I shouldn't have. I cleaned everything up and put the valvebody back together without a gasket. Then it started pouring rain so I guess we'll have to wait till tomorrow to see if that fixed it. Everybody keep your fingers crossed for me.