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 Post subject: F350 CC transmission rebuild
PostPosted: Sat Jul 10, 2010 1:29 pm 
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Part Timer
Part Timer

Joined: Wed Sep 17, 2008 12:28 am
Posts: 22
Location: Parkton, NC
I had been planning on swapping in a ZF 5 speed into the truck for a long time, I even had the ZF and most of the piece's already. But after reading about TCI's Maximzer truck transmission rebuild kits and Hughes Performance's fuel miser towing torque converters I decided to stick with C6. So I sold the ZF which payed for most of the new C6 parts.
First thing I did was run down to AutoZone and pick up a Haynes manual for Ford auto transmissions, then I ordered the TCI kit and Hughes converter from Summit, while I was at it I also ordered a Lokar kickdown cable.

Started the other day with the daughter and I pulling the trans and pressure washing it.



I got feed up with the radius arm crossmember and cut it two to get it out.



Then I put the trans on the bench and followed the manual to disassemble it. It was actually pretty easy. There's a lot of pieces in there.




I made my own spring compressor out of scraps instead of paying for one.



Then I followed the directions and put it back together, got almost finished when I figured out that I left some wave plates in that I wasn't supposed to so had to take most of it back apart again. It's really pretty easy if you go step by step with the manual.
I got the trans back in the truck, buttoned everything up, started the truck and it actually moved forward and backward around the yard. I thought everthing was good so time for a test drive. We got just down the street and when it went to shift into second I lost all forword gears, but it still had reverse. Got it back in the yard and called TCI and the guy thought it sounded like a valvebody problem. So I pulled the valvebody today and was very happy to find a obvious problem. Check out the gasket.



The B&M shift improver kit that was in it before said not to use a gasket, but the TCI kit came with a gasket so I put it in, guess I shouldn't have. I cleaned everything up and put the valvebody back together without a gasket. Then it started pouring rain so I guess we'll have to wait till tomorrow to see if that fixed it. Everybody keep your fingers crossed for me.

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1978 F350 4x2 CC "Holiday Rambler" edition, 460, C6, D70
1978 Bronco slightly modified


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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Sat Jul 10, 2010 6:14 pm 
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Part Timer
Part Timer
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Joined: Sat Nov 28, 2009 8:29 am
Posts: 20
Location: northern utah
looks like it should serve you well when done, c-6 is a good trans.


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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Sun Jul 11, 2010 5:17 am 
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Part Timer
Part Timer

Joined: Wed Sep 17, 2008 12:28 am
Posts: 22
Location: Parkton, NC
Put it back together and still no fwd gears, so pulled the trans again and opened it up. Found the fwd clutch hub broken.

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1978 F350 4x2 CC "Holiday Rambler" edition, 460, C6, D70
1978 Bronco slightly modified


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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Sun Jul 11, 2010 8:58 pm 
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Jr Mod - Guru
Jr Mod - Guru

Joined: Mon Feb 09, 2009 9:17 pm
Posts: 429
Location: Central point OR.
Dang, I bet you'll know exactly how to rebuild that trans, that you'll never have to rebuild again. Sounds like the way I work. :D Once its done it'll be nearly indestructable, I've beaten on a tired C-6, like pulling 10,000 lbs at low speeds on a very hot day up some steep hills at full throttle with a 460 and it didnt make a peep. The engine, however made more than a peep. :lol:

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76 CC F-250 4X4, custom, cummins/nv4500. Driving it now, constantly under construction.



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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Thu Jul 15, 2010 6:10 pm 
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Part Timer
Part Timer

Joined: Wed Sep 17, 2008 12:28 am
Posts: 22
Location: Parkton, NC
Here's what the fwd clutch drum looked like.



You can see it took off the snap ring groove all the way around. I got a new drum from broader Performance for $25.
I cleaned the valve body really good and put it all pack together. Everything works fine now, line pressure is right on and it shifts good and firm.

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1978 F350 4x2 CC "Holiday Rambler" edition, 460, C6, D70
1978 Bronco slightly modified


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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Thu Jul 15, 2010 9:55 pm 
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Moderator
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Joined: Sun Jun 08, 2008 11:32 am
Posts: 1286
Location: Yakima WA
Nothing like a little shrapnel to bogger things up.
Sounds like you got the parts for good prices (I'm used to pricing OEM tractor clutch parts) and all it cost you was a few days worth of blood sweat and tears (or beers :twisted: )

_________________
1978 F-250 crew cab
1971 Bronco Sport (Uncut)
1994 Explorer XLT
Previous rigs:
1978 Bronco Ranger XLT
1981 F-100 shortbox stepside Ranger XLT
1994 F-150 XLT S/C 4X4




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 Post subject: Re: F350 CC transmission rebuild
PostPosted: Thu Jul 22, 2010 3:26 pm 
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Part Timer
Part Timer

Joined: Wed Sep 17, 2008 12:28 am
Posts: 22
Location: Parkton, NC
Towed the Bronco a couple hundred miles to Gulches ORV park last weekend and the transmission worked great.

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1978 F350 4x2 CC "Holiday Rambler" edition, 460, C6, D70
1978 Bronco slightly modified


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